JOERNS GmbH  Phone: +49(0) 5691-6287-0
DEFax: +49(0) 5691-6287-29
  Contact: mailto: JOERNS GmbH

ONYX Reworkstations for
surface mounted device

ONYX OPTIONS

ONYX Options

OPTIONS FOR PROFILE AND TEMPERATURE CONTROL

IR SENSOR 90° (1)
This IR temperature measuring Sensor remotely monitors board temperature and provides process control during desoldering or soldering a component.

IR SENSOR FIXIED (2)
Non-contact temperature mesurement built into the vision system that can be positioned by moving the axis.
IR SENSOR
  
IR SENSOR PIVOTING
A manual positioned non-contact IR Sensor that monitors the PCB top side temperature.
IR SENSOR PIVOTING
  
BOARD COOLING
Provides specific cooling of the PCB to reduce the cycle time.
Different models are available for different size preheaters.
BOARD COOLING
  
PYROMETER
Uses non-contact, thermal radiation to monitor the temperature during the soldering process using a detection diameter of 1.8mm at a range of 200mm, allowing controlled, reproducible results.
PYROMETER
  
THERMOCOUPLE MODULE
Alle ONYX-Geräte sind mit vier Eingängen für K-Typ Thermoelemente ausgerüstet.
Die ONYX 29 kann mit einem Zusatzmodul auf total 8 Thermoelementanschlüsse erweitert werden.
THERMOCOUPLE MODULE
  
PREHEATER 300 X 300MM
3500W Preheater with a size of 300x300mm is used as standard on the ONYX 21, 24 & 25.
PREHEATER 300 X 300MM
  
TWO-ZONES PREHEATER 245x490MM
3000W (2x1500W) Preheater with a size of 245x490mm.
TWO-ZONES PREHEATER 245x490MM
  
FOUR-ZONE PREHEATER 490x490MM
Standard equipment on the ONYX 29. 6000W (4x1500W) Preheater with a size of 490x490mm.
FOUR-ZONE PREHEATER 490x490MM
  
PREHEATER 310x350MM
3260W Preheater with a size of 310x350mm.
Supplied as an alternative to the standard preheater on the ONYX 21, 24, 25.
Recommended for use multi-layer circuit boards.
PREHEATER 310x350MM

OPTIONS FOR COMPONENT / PCB HANDLING

BRIDGE TRAY
The Bridge Tray is used to mount Insertion Tool and Reject Bin, Fluxing accessories and other ancillary equipment.
BRIDGE TRAY
  
ELEVATED BRIDGE TRAY
Provides increased above board clearance allowing use of the full area of the preheater.
ELEVATED BRIDGE TRAY 
  
ADAPTORS AND ACCESSORIES
For use with the Bridge Tray, Shuttle or with Nozzle Changer. Various accessories are available.
1 = Component Reject Bin
2 = Tray Plate for Bridge Tray
3 = Adaptor Plate for Nozzle Changer
4 = Insertion Tool
5 = Adaptor Plate for Bridge Tray
ADAPTORS AND ACCESSORIES
  
NOZZLE CHANGER
A Nozzle Changer can be provided to accommodate different tools or nozzles as part of the automated process cycle.
NOZZLE CHANGER
  
PICKUP SHUTTLE AUTOMATIC / MANUAL ONYX 29
Fully automated loading, fluxing or unloading of components.
Preparation is completed manually outside of the heated working area.
An adjustable Insertion Tool is available in different sizes.
Insertion tool 4-45mm, 6-47mm, 9-56mm
PICKUP SHUTTLE AUTOMATIC
  
PICKUP SHUTTLE MANUAL
ONYX 21, 24, 25

The Pickup Shuttle Manual with an integrated Force Sensor can be used for semi-autmated pickup, dipping or placement of components.
An adjustable Insertion Tool is available in different sizes.
insertion tool 4-45mm, 6-47mm, 9-56mm
PICKUP SHUTTLE MANUAL
  
PICKUP TOOL SWIVELLING
Manually positioned under the nozzle, this provides semi-automated pickup of components.
PICKUP TOOL SWIVELLING
  
SECOND BOARD HOLDER
Provides an additional working area. This option is available with standard height or additional above board clearence of 20mm.
SECOND BOARD HOLDER
  
BOARD HOLDER EXTENSION
Extends the ONYX 21 Board Holder capacity in the Y axis by 100mm.
BOARD HOLDER EXTENSION
  
BOARD HOLDER CLAMPS / FINGERS
PCB Holder Clamps, Fingers and End Stop can be used to firmly and accurately locate the PCB in the Board Holder.
1 = Board Holder Clamp - 10mm (2 Stk.)
2 = Borad Holder Clamp ONYX 21(4 Stk.)
3 = Board End Stop (1 Stk.)
4 = Board Holder Finger (1 Stk.)
BOARD HOLDER

OPTIONS TO APPLY / REMOVE MEDIA

SITE CLEANING SYSTEM
This non-contact Site Cleaning System is used to remove solder and flux residues before placing a new component. This option tracks the board surface using non-contact vacuum control for adjusting the Z height except when installed on the ONYX 21 where the Z height is constant. Various suction tip forms are available on request.
SITE CLEANING SYSTEM 
  
DIP FLUXER KIT FASET1
Fluxer Kit with a range of fluxer plates for various fluxing applications.
DIP FLUXER KIT FASET1 
  
DIP FLUXER KIT
Fluxer Kit with Fluxer Plate Holder and Squeegee. Fluxer Plates with different depths are available on request.
Kit contents:
1 = Fluxer Plate Holder
2 = Squeegee
Other accessories:
3 = Fluxer Plate (specify depth)
4 = Tray Plate for Bridge Tray
DIP FLUXER KIT
  
TIME / PRESSURE DISPENSER
To dispense solder paste, flux, adhesive epoxy, underfill or other fluids.
TIME / PRESSURE DISPENSER
  
PASTE ON DEVICE QFN
Used to screen solder paste onto the underside of a component.
PASTE ON DEVICE QFN
  
REBALLING TOOL
For reballing components. With the precision and high level of automation with the ONYX 29 BGA components can be fitted again with solder balls.
REBALLING TOOL
  
FUME EXTRACTION
The Fume Extraction System is mounted to the machine head to collect the fumes emitted during machine processes for extraction by an external filtering system (not included).
FUME EXTRACTION
  
DIRECT VIEW CAMERA
Enables real time monitoring of the machine process. The Camera is either on an articulated arm that is table mounted or on a machine mounted holder. An LED light is available.
DIRECT VIEW CAMERA

OPTIONS FOR MACHINE / SOFTWARE

MACHINE BENCH ESD
Machine Benche with ESD surfaces and monitor stands are available for all ONYX models to provide a rigid and stable platform for the machine.
MACHINE BENCH ESD
  

ADVANCED SOFTWARE ACCESS
Providing extended Software Access including explanation and training with practical examples of

  • configuration and calibration of peripherals
  • creation and editing process lists
  • Multiple image / assembly programming
ADVANCED SOFTWARE ACCESS
  
TRACEABILITY LICENSE
A Traceability License can be provided for management report documentation and quality control.
TRACEABILITY LICENSE

ONYX EQUIPMENT

ONYX Gasnozzles

GASNOZZLES FOR SMT COMPONENTS

The field of application is selective soldering and desoldering of all commercially available electronic components: simple Chip - capacitor up to SO-ICs, Flat Packs and PLCCs.

Conceived and designed for safe use in the ONYX systems

The requirement for high-quality gas nozzles is the safety of the components. The component to be processed and adjacent components must not be endangered by the hot gas and the heated nozzle. Even if PCBs are always more densely populated.

Guaranteeing the highest precision

Modern soldering devices enable a positioning accuracy of ± 0.02 mm. The design, construction and finish of the nozzles should be consistent with this quality level and ensure that even "fine pitch" components can be soldered in and out without risk.

Standard nozzles and special nozzles

Standard nozzles are available for standard components in market-compliant sizes, For non-standardized components, special nozzles are available at short notice.

EZ / EZL GASNOZZLES for PBGA, TBGA, CBGA, SBGA
EZ / EZL GASNOZZLESEZ / EZL GASNOZZLES
 Distance to the next component: 0.0mm
Vacuum tube is adjustable.
  
X GASNOZZLES for PBGA, TBGA, CBGA, CCGA SBGA
X GASNOZZLESX GASNOZZLES
 Distance to the next component:
min. 3.0mm.
Vacuum tube is adjustable.
  
Y GASNOZZLES for PBGA, TBGA, CBGA, CCGA, SBGA
Y GASNOZZLESY GASNOZZLES
 Distance to the next component:
min. 1.0mm.
Vacuum tube is adjustable.
  
NS Y GASNOZZLES for μBGA, CSP, Flip Chip
NS Y GASNOZZLESNS Y GASNOZZLES
 Distance to the next component:
min. 1.0mm.
Vacuum tube is adjustable.
  
DVG GASNOZZLES for μBGA, CSP, Chip 01005, 0201, 0402, ...
DVG GASNOZZLESDVG GASNOZZLES
 Distance to the next component: 0.0mm.
Vacuum tube is adjustable.
  
NS Y GSH GASNOZZLES for shielding
NS Y GSH GASNOZZLESNS Y GSH GASNOZZLES
 Distance to the next component:
min. 1.0mm.
Vacuum tube is adjustable.