Phone: +49(0) 5691-6287-0 | |||
Fax: +49(0) 5691-6287-29 | |||
Contact: mailto: JOERNS GmbH |
The ONYX 32 offers the highest degree of automation out of the ONYX series.
Between loading and unloading of the substrates and component feeders the process is executed fully automated.
The platform can be equipped for all variations of automated hot gas rework processes.
TECHNICAL DESIGN
Fully automatic high performance unit with digital vision system for highest precision in rework and positioning applications.
The open platform is dedicated for serial rework as well as for prototype and small series production.
The system complies with quality requirements that are commonly used in electronics production.
FLEXIBILITY, RELIABILITY AND PRECISION
A cartesian 4-axis robot system with linear motion as base platform combined
with a wide range of application specific options allow flexibility without
forgoing process reliability and precision within micron range.
PROCESS VARIETY
Absolute and relative placement according to CAD placement data, component
handling, dipping, stamping, fluxing, dispensing, odd shape recognition,
inspection, height measurement, soldering, heating, curing, cooling.
APPLICATION
For fully automated rework processes of SMD components, shieldings and connectors.
Desoldering, site cleaning, fluxing, placement and soldering is done without operator intervention.
ONYX 32 KEY FEATURES SUMMARY
TECHNICAL DATA | |||
ONYX 32 with Hot Gas Soldering System and Preheater | |||
Electrical power | at machine table | 100–240 VAC 50/60Hz | |
Board- | Minimum | 20 x 20mm | |
dimensions | Maximum | 355 x 320mm | |
With manual rotation | 355 x 680mm | ||
Max. camera field of view | 355 x 250mm | ||
Preheater heating area | 355 x 290mm | ||
Max. component height | Top side | 60mm | |
Bottom side | 20mm |
X | Y | Z | Theta | |
Axes acceleration | 0,75 ms-2 | 0,75 ms-2 | 0,75 ms-2 | 4 rots-2 |
Axes speed | 0,15 ms-1 | 0,15 ms-1 | 0,25 ms-1 | 0,8 rots-1 |
Working area | 500mm | 320mm | 80mm | ∞ |
Axes resolution | 0,001mm | 0,001mm | 0,0015mm | 0,003°mm |
Placement accuracy bei +/– 3 Sigma | +/–0,02mm | +/–0,02mm | +/–0,02mm | +/–0,02mm |
Digital color cameras | Resolution | 640 x 480 pixels |
Hot Gas Soldering System | Max. temperature | 400ºC |
Max. flow rate | 85 l/min | |
Preheater | Max. constant temp. | 300ºC |
Force sensor in Z direction | Force area Resolution | 1 - 30N 0.1N |
Machine table 3 x 400VAC 3PNE | ||
acc. CE safety regulations | 3 x 400VAC, 3-phasig Fuse value | 50Hz 3 x 16A |
Machine table 3 x 208VAC 3PE | ||
acc. UL safety regulations | 3 x 208VAC, 3-phasig Fuse value | 50/60Hz 3 x 20A |
Options | ||
Conductive Heat Soldering System | Max. temperature Max. component size | 400ºC 25.4 x 25.4mm |
Liquids Dispenser | Smallest dot Placement accuracy | Ø 0.25mm ±0.05mm |
Site Solder Removal System | Vacuum value Vacuum flow rate | 500mbar 80l/min |
Dimensions (WxDxH) | 910 x 857 x 702 | |
Machine table (WxDxH) | 1800 x 800 x 670/720 | |
Weights | ONYX 32= 135kg | Machine table= 90kg |
Moduls and Options